Pallet Wrap Pattern Chart

What it is

Stretch wrap holds a pallet load together as one unit. How well it works depends on the pattern: where the film goes, how many times, and how tight. The most important part is the bottom, where the film must lock the load to the pallet. Containment force is the squeeze the film puts on the load. It comes from the film type, the pre-stretch and the number of layers. ASTM D4649 is the guide for selecting and using stretch wrap film.

How to use it

1. Attach the film to the pallet, not just the load.
2. Make base wraps at the bottom.
3. Spiral up the load with even overlap.
4. Make top wraps at the top layer.
5. Add a top sheet if the load needs dust or water protection.
6. Spiral back down if the load needs extra containment.
7. Cut and tuck or press the tail so it does not unravel.

Wrap pattern steps

Key points

• Base wraps are the most important. A load that is wrapped well but not tied to the pallet can slide off as a block.
• Pre-stretch the film to the maker's recommended level. Under-stretched film wastes film and holds less.
• Too much tension can crush box corners or tip light loads.
• Corner boards protect box edges and stiffen the load.
• Containment needs depend on load weight and how the load will travel. Use the film maker's guidance and test loads.

Common mistakes

• Starting the wrap above the pallet so the load is not tied down.
• Too little overlap, leaving bands where boxes can slip out.
• Skipping top wraps so the top layer slides.
• Wrapping too tight and crushing boxes.
• Covering pallet labels with cloudy film.

Governing standards: ASTM D4649 (selection and use of stretch wrap films); film maker's data; customer pallet specifications.

Reference only. Verify against the current governing code or standard, the manufacturer's data and the project documents before use. Apps for Distributors disclaims liability arising from reliance on this reference.