HVAC Reference Library
Sizes, standards, wall charts and how to identify what’s in front of you, written for HVAC counters, buyers and the customers they serve.
161 sheets planned · 32 published · 9 sections. New sheets are added as they’re written.
Written in the open: anyone can suggest an edit on any sheet. Help write or review it →
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- ACR Copper Tube & Line Set Sizing ExplainedACR vs plumbing copper, OD-based sizing, tempers and line set componentsRef HV-0001
- Air Filters & MERV Ratings ExplainedHow MERV ratings are determined, filter types and nominal vs actual sizeRef HV-0002
- Run, Start & Dual Capacitors ExplainedCapacitor types, ratings, case styles and safe handlingRef HV-0003 · Safety-critical
- Split System Components ExplainedCondensing unit, coil, air handler or furnace, line set and controlsRef HV-0004
- Heat Pumps: How They Work and What to StockReversing valves, defrost and auxiliary heatRef HV-0005
- SEER2, EER2 and HSPF2 Efficiency RatingsWhat the M1 test procedure changed and how ratings are usedRef HV-0006
- Packaged Rooftop UnitsGas/electric, heat pump and economizer basicsRef HV-0008
- Ductless Mini-Splits and VRFSystem types and component matchingRef HV-0009
- Compressors (Reciprocating, Scroll, Rotary, Screw)Compressor types and identificationRef HV-0012
- Metering Devices (TXV, EEV, Piston, Cap Tube)How each meters refrigerant and how to match replacementsRef HV-0013
- Filter Driers and Sight GlassesLiquid-line and suction-line driers and moisture indicatorsRef HV-0016
- Condenser Fan Motors (PSC vs ECM)Motor types, rotation, mounting and replacementRef HV-0018
- Blower Motors and ECM ModulesPSC, constant-torque and variable-speed blower motorsRef HV-0019
- Contactors and Relays for HVACDefinite-purpose contactors and relaysRef HV-0020
- Thermostats and Control BasicsConventional, heat pump and communicating controlsRef HV-0021
- Ductwork (Sheet Metal, Flex Duct, Duct Board)Duct types and listingsRef HV-0022
- Duct Sealants and TapesListed tapes and masticsRef HV-0023
- Registers, Grilles and DiffusersAir terminal types and selectionRef HV-0024
- Exhaust and Ventilation FansFan types and rating programsRef HV-0026
- Thermostat Wire Color CodesConventional terminal letters and the wire colors commonly used for eachRef HV-0042
- Refrigerant Safety Group Chart (A1, A2L, A3, B)Toxicity and flammability classes explainedRef HV-0043
- ACR Tube Size Chart (Actual OD vs Plumbing Nominal)Matching ACR OD sizes to plumbing nominal sizesRef HV-0045
- Capacitor Identification ChartCase styles, terminals and label fieldsRef HV-0046
- MERV Rating ChartMERV groups and what they captureRef HV-0047
- Nominal vs Actual Filter Size ChartWhy a nominal filter size differs from its actual dimensionsRef HV-0048
- HVAC Electrical Symbols ChartWiring diagram symbolsRef HV-0050
- Duct Sizing Basics ChartPointer to Manual D and friction rate methodRef HV-0051
- How to Read a Psychrometric ChartDry bulb, wet bulb, dew point, RH and enthalpy linesRef HV-0052
- Tons, BTU/h and kW Conversion ChartCooling capacity unit conversionsRef HV-0053
- V-Belt Cross-Section Identification ChartClassical and light-duty belt sectionsRef HV-0055
- Motor Wiring Lead and Rotation ChartCommon lead colors and rotation reversal on PSC motorsRef HV-0057
- Master Guide to RefrigerantsCommon refrigerants, their classes, safety groups, applications and regulatory statusRef HV-0080 · Safety-critical
Technical Reference
HVAC/R equipment, components, controls, air distribution and tools, with the standards that govern them.
- ACR Copper Tube & Line Set Sizing ExplainedACR vs plumbing copper, OD-based sizing, tempers and line set componentsRef HV-0001
- Air Filters & MERV Ratings ExplainedHow MERV ratings are determined, filter types and nominal vs actual sizeRef HV-0002
- Run, Start & Dual Capacitors ExplainedCapacitor types, ratings, case styles and safe handlingRef HV-0003 · Safety-critical
- Split System Components ExplainedCondensing unit, coil, air handler or furnace, line set and controlsRef HV-0004
- Heat Pumps: How They Work and What to StockReversing valves, defrost and auxiliary heatRef HV-0005
- SEER2, EER2 and HSPF2 Efficiency RatingsWhat the M1 test procedure changed and how ratings are usedRef HV-0006
- Regional Efficiency StandardsNorth, Southeast and Southwest regions and what they mean for salesComing soon
- Packaged Rooftop UnitsGas/electric, heat pump and economizer basicsRef HV-0008
- Ductless Mini-Splits and VRFSystem types and component matchingRef HV-0009
- Furnaces (80% vs 90%+ AFUE)Non-condensing vs condensing furnaces and venting implicationsComing soon
- Boilers (Hydronic and Steam)Boiler types, controls and safety devicesComing soon
- Compressors (Reciprocating, Scroll, Rotary, Screw)Compressor types and identificationRef HV-0012
- Metering Devices (TXV, EEV, Piston, Cap Tube)How each meters refrigerant and how to match replacementsRef HV-0013
- Brazing Alloys and Flux for HVAC/RPhosphor-copper and silver alloys and when flux is neededComing soon
- Flare and Press Fittings for RefrigerantRefrigerant-rated mechanical jointsComing soon
- Filter Driers and Sight GlassesLiquid-line and suction-line driers and moisture indicatorsRef HV-0016
- Accumulators, Receivers and Oil SeparatorsRefrigerant-side vessels and their roleComing soon
- Condenser Fan Motors (PSC vs ECM)Motor types, rotation, mounting and replacementRef HV-0018
- Blower Motors and ECM ModulesPSC, constant-torque and variable-speed blower motorsRef HV-0019
- Contactors and Relays for HVACDefinite-purpose contactors and relaysRef HV-0020
- Thermostats and Control BasicsConventional, heat pump and communicating controlsRef HV-0021
- Ductwork (Sheet Metal, Flex Duct, Duct Board)Duct types and listingsRef HV-0022
- Duct Sealants and TapesListed tapes and masticsRef HV-0023
- Registers, Grilles and DiffusersAir terminal types and selectionRef HV-0024
- Fire, Smoke and Volume DampersDamper types and listingsComing soon
- Exhaust and Ventilation FansFan types and rating programsRef HV-0026
- Energy and Heat Recovery VentilatorsERV vs HRV and ventilation requirementsComing soon
- Humidifiers and DehumidifiersBypass, fan-powered and steam humidifiers; whole-house dehumidifiersComing soon
- Condensate Pumps and Overflow SwitchesCondensate removal and overflow protectionComing soon
- Gas Valves, Igniters and Flame SensorsGas control and ignition componentsComing soon
- Venting (Category I to IV Appliances)Vent categories and approved vent materialsComing soon
- Hydronic CirculatorsCirculator types and ECM circulatorsComing soon
- Expansion Tanks and Air SeparatorsHydronic and potable expansion tanksComing soon
- Chilled Water and Cooling Tower BasicsChillers, towers and water treatment basicsComing soon
- V-Belts and Pulleys for Air HandlersBelt sections, sheaves and adjustable pulleysComing soon
- Electric Heat Strips and SequencersHeat kits and stagingComing soon
- Refrigerant Recovery MachinesRecovery equipment and certificationComing soon
- Vacuum Pumps and Micron GaugesEvacuation tools and measurementComing soon
- Manifold Gauges and Digital AnalyzersAnalog vs digital manifolds and probesComing soon
- Leak Detectors (Electronic, Bubble, UV Dye)Leak detection methods and A2L-compatible detectorsComing soon
- Load Calculations and Equipment SizingManual J, S and D and why sizing mattersComing soon
Wall Charts
Printable one-page counter and shop charts.
- Thermostat Wire Color CodesConventional terminal letters and the wire colors commonly used for eachRef HV-0042
- Refrigerant Safety Group Chart (A1, A2L, A3, B)Toxicity and flammability classes explainedRef HV-0043
- How to Use a Pressure-Temperature (PT) ChartPointer chart for using manufacturer PT data, glide and dew/bubble points (no PT values)Coming soon
- ACR Tube Size Chart (Actual OD vs Plumbing Nominal)Matching ACR OD sizes to plumbing nominal sizesRef HV-0045
- Capacitor Identification ChartCase styles, terminals and label fieldsRef HV-0046
- MERV Rating ChartMERV groups and what they captureRef HV-0047
- Nominal vs Actual Filter Size ChartWhy a nominal filter size differs from its actual dimensionsRef HV-0048
- Superheat and Subcooling Quick ReferenceWhich charging method applies to which metering device (no target values)Coming soon
- HVAC Electrical Symbols ChartWiring diagram symbolsRef HV-0050
- Duct Sizing Basics ChartPointer to Manual D and friction rate methodRef HV-0051
- How to Read a Psychrometric ChartDry bulb, wet bulb, dew point, RH and enthalpy linesRef HV-0052
- Tons, BTU/h and kW Conversion ChartCooling capacity unit conversionsRef HV-0053
- Gas Pipe Sizing: How to Use the Code TablesPointer to fuel gas sizing tables and methodsComing soon
- V-Belt Cross-Section Identification ChartClassical and light-duty belt sectionsRef HV-0055
- Refrigerant Cylinder and Label Identification ChartReading container labels and identifying flammable refrigerant containersComing soon
- Motor Wiring Lead and Rotation ChartCommon lead colors and rotation reversal on PSC motorsRef HV-0057
Measure & Identify
How to identify, measure and match HVAC/R parts and equipment.
- How to Read an HVAC Equipment NameplateModel, serial, refrigerant, charge, MCA and MOP fieldsComing soon
- How to Decode Serial Numbers for Equipment AgeFinding manufacture date from serial formatsComing soon
- How to Identify the Refrigerant in a SystemNameplate, service ports, analyzers and when not to guessComing soon
- How to Measure a Line SetMeasuring OD and identifying suction vs liquid linesComing soon
- How to Identify and Read a Capacitor LabelMatching microfarads, voltage and terminals safelyComing soon
- How to Identify a Condenser Fan Motor for ReplacementHP, RPM, rotation, voltage, frame and shaftComing soon
- How to Identify a Blower Motor TypePSC vs constant-torque vs variable-speed ECMComing soon
- How to Identify a TXV for ReplacementRefrigerant, capacity, connections and equalizer typeComing soon
- How to Measure an Air FilterMeasuring actual size and depthComing soon
- How to Match Universal Igniters and Flame SensorsHot surface igniter types and fitmentComing soon
- How to Identify Gas Valve TypeStanding pilot, intermittent pilot, HSI and two-stage valvesComing soon
- How to Identify a Contactor for ReplacementPoles, coil voltage and amperage ratingComing soon
- How to Measure a V-BeltMeasuring section and lengthComing soon
- How to Read Duct Board and Flex Duct LabelsListing marks and R-value labelsComing soon
- How to Measure Registers and GrillesDuct opening vs face sizeComing soon
- How to Identify a Control Board for ReplacementOEM part numbers and universal boardsComing soon
- How to Identify Schrader Cores and Service ValvesCore types, port sizes and A2L port differencesComing soon
- How to Identify Pressure SwitchesHigh, low and loss-of-charge switchesComing soon
- How to Check Thermostat CompatibilityConventional, heat pump and communicating systemsComing soon
- How to Identify Refrigerant Oil TypeMineral, AB, POE, PVE and PAGComing soon
- How to Measure Static PressureTotal external static pressure measurementComing soon
- How to Read Fire and Smoke Damper LabelsListing marks and ratingsComing soon
Refrigerants & Oils
Refrigerant types, transitions, regulations, cylinders and oils.
- Master Guide to RefrigerantsCommon refrigerants, their classes, safety groups, applications and regulatory statusRef HV-0080 · Safety-critical
- A2L Refrigerants: What Distributors Need to KnowMildly flammable refrigerants and what changes in handling and salesComing soon
- R-22 Phaseout and Reclaimed R-22Status of R-22 supply and servicingComing soon
- AIM Act Technology Transitions and R-410AEquipment manufacture and installation restrictionsComing soon
- R-454B and R-32 SystemsReplacement refrigerants for residential and light commercialComing soon
- Commercial Refrigeration RefrigerantsR-404A, R-448A, R-449A, R-744 and transitionsComing soon
- Hydrocarbon Refrigerants (R-290, R-600a)Flammable A3 refrigerants in self-contained equipmentComing soon
- Ammonia (R-717) BasicsAmmonia refrigeration and safety for distributorsComing soon
- Refrigerant Blends: Glide and FractionationWhy zeotropic blends are charged as liquidComing soon
- Refrigerant Purity and ReclaimReclaim standard and certified reclaimersComing soon
- Section 608 Certification and Sales RestrictionsWho may buy refrigerant and what to verifyComing soon
- Leak Repair RequirementsAppliance leak rate thresholds and repair rulesComing soon
- Recordkeeping for Refrigerant SalesRecords distributors must keepComing soon
- Refrigerant Cylinder Types (Disposable, Returnable, Recovery)Container types and rulesComing soon
- Shipping and Storing Refrigerant CylindersDOT hazmat requirements for cylindersComing soon
- Recovery Cylinder Fill Limits and RequalificationOverfill hazards and test datesComing soon
- Refrigerant Oils (Mineral, AB, POE, PVE, PAG)Oil types and compatibilityComing soon
- Counterfeit and Contaminated RefrigerantRisks and detectionComing soon
- Refrigerant Safety: Asphyxiation, Frostbite and DecompositionHazards of handling refrigerantsComing soon
- Refrigerant Detectors and A2L Leak SensorsRequired sensors and mitigation for A2L systemsComing soon
Engineering, Troubleshooting & Failure Analysis
Why HVAC/R systems fail and how problems are diagnosed.
- Superheat and Subcooling: How Charging Methods WorkCharging methods and why manufacturer data governsComing soon
- Compressor Failure AnalysisBurnout, slugging, flood-back and overheatingComing soon
- Acid and Moisture Contamination After BurnoutCleanup procedures and drier selectionComing soon
- Brazing Without Nitrogen: Scale and RestrictionsWhy nitrogen purge mattersComing soon
- Evacuation and Dehydration Best PracticeAchieving and verifying a deep vacuumComing soon
- Low Airflow DiagnosisFilters, ducts, blowers and coilsComing soon
- Capacitor and Motor Failure DiagnosisTesting capacitors and motors safelyComing soon
- Frozen Evaporator CoilsCauses and diagnostic sequenceComing soon
- Short Cycling CausesOversizing, controls and refrigerant issuesComing soon
- Heat Exchanger Cracks and Carbon MonoxideWhy cracked heat exchangers are dangerousComing soon
- Condensate Overflow and Water DamageDrain design and protectionComing soon
- Coil Corrosion (Formicary and Coastal)Causes and coated coil optionsComing soon
- Oil Return in Long Line SetsOil logging and trapsComing soon
- Electrical Failures in HVAC EquipmentPitted contacts, burned wiring and loose lugsComing soon
- MCA and MOP: What They Mean for Wire and Breaker SelectionHow nameplate electrical data is usedComing soon
- Ventilation and Indoor Air Quality BasicsVentilation standards and filtrationComing soon
- Hydronic Air and Pump Cavitation ProblemsAir removal and NPSH basicsComing soon
- Duct Leakage TestingTest methods and standardsComing soon
Specification & Engineering Control
HVAC specifications, matched systems, codes and compliance at the point of sale.
- Matched Systems and AHRI CertificatesWhy matched ratings matter for efficiency, warranty and rebatesComing soon
- DOE Regional Standards at the Point of SaleDistributor obligations under regional standardsComing soon
- Writing an HVAC Equipment ScheduleElements of a complete equipment lineComing soon
- CSI Division 23 OverviewHow HVAC spec sections are organizedComing soon
- Mechanical Codes (IMC and UMC)Model mechanical codes and local adoptionComing soon
- ASHRAE 15 Refrigerant Safety RequirementsMachinery rooms, charge limits and A2L mitigationComing soon
- Energy Codes (ASHRAE 90.1 and IECC)Efficiency and control requirementsComing soon
- Rebates, Tax Credits and ENERGY STARQualifying equipment for incentivesComing soon
- Equipment Substitutions and "Or Equal"Handling substitutions on projectsComing soon
- Warranty Registration and DocumentationRegistration requirements and recordsComing soon
- Duct Construction Pressure ClassesSMACNA pressure classes and sealingComing soon
- Commissioning and Startup DocumentationStartup sheets and commissioningComing soon
- Combustion Air and Venting SpecificationCombustion air and vent requirementsComing soon
- Low-GWP Equipment Under the AIM ActSpecifying compliant equipmentComing soon
Procurement & Cost Reduction
Buying, pricing and cost-reduction topics for HVAC/R distribution.
- Seasonal Buying and Pre-Season ProgramsEarly buys, dating and stocking programsComing soon
- Equipment Allocation and Lead TimesManaging allocation during transitionsComing soon
- Refrigerant Price Volatility and AllocationPlanning refrigerant buysComing soon
- OEM vs Universal Replacement PartsCost and service trade-offsComing soon
- Warranty Parts and Returns ProcessingHandling warranty claims efficientlyComing soon
- Consolidating Filter ProgramsStandardizing filter sizes and MERVComing soon
- Contractor Pricing MatricesStructuring contractor pricingComing soon
- Quoting Commercial Equipment PackagesBuilding complete quotesComing soon
- Freight and Damage on Equipment ShipmentsInspecting and claiming freight damageComing soon
- Utility Rebate and Incentive ProgramsUsing incentives in quotesComing soon
Quality, Compliance & Traceability
Refrigerant compliance, efficiency standard recordkeeping, listings and recalls.
- Refrigerant Sales Compliance ChecklistSteps to verify each refrigerant saleComing soon
- Regional Standards Recordkeeping for DistributorsRecords required for regional standardsComing soon
- Recovered Refrigerant Returns and Reclaim PaperworkAccepting recovered refrigerantComing soon
- Cylinder Requalification and InspectionCylinder test dates and condemnationComing soon
- Counterfeit Refrigerant and Parts ResponseWhat to do when product is suspectComing soon
- Equipment Serial and Warranty TraceabilityTracking serials through saleComing soon
- Listing Marks for HVAC EquipmentUL, ETL and CSA marksComing soon
- Receiving Inspection for EquipmentConcealed damage and documentationComing soon
- Recall Monitoring for HVAC ProductsMonitoring and acting on recallsComing soon
- Hazmat Training for Branch StaffDOT training requirementsComing soon
Inventory, VMI & Automation
Stocking, vendor-managed inventory and automation for HVAC/R.
- Seasonal Stocking and ForecastingForecasting for weather-driven demandComing soon
- Refrigerant Cylinder Storage and InventorySafe storage and countingComing soon
- Equipment Yard and Warehouse StorageStacking, protection and handlingComing soon
- Filter VMI for Commercial AccountsScheduled filter programsComing soon
- Truck Stock Programs for ContractorsStocking service vansComing soon
- Fast-Moving Parts Min/MaxCapacitors, contactors and motorsComing soon
- Using Universal Parts to Reduce SKU CountRationalizing repair partsComing soon
- Bin Labeling and Cross-ReferencesLabels and OEM cross-referencesComing soon
- Dead Stock After Refrigerant TransitionsManaging obsolete equipment and partsComing soon
- Cycle Counting Refrigerant and EquipmentCounting high-value itemsComing soon
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